What Materials Can Thermal Barrier Coatings Bond To?
Thermal barrier coatings like those offered by ThermaCote® are specially formulated protective coatings designed to provide an insulating barrier that reduces conductive heat transfer through surfaces. But what kinds of materials can these advanced coatings bond to effectively?
An In-Depth Look at Thermal Barrier Coatings
Thermal barrier coatings work by reflecting radiant heat and slowing down conductive heat flow. They create an insulating layer that helps maintain comfortable indoor temperatures while lowering energy usage and costs associated with heating and cooling systems.
The coatings offered by industry leader ThermaCote® leverage over 30 years of R&D focus. This high-grade technology has now been adapted into best-in-class thermal solutions used today on all types of residential, commercial and industrial structures.
Broad Material Compatibility for Limitless Applications
Unlike niche thermal paints designed for only specific uses, ThermaCote® barrier coatings bond effectively to many common substrates:
Metals
Steel (galvanized, stainless, etc.)
Aluminum
Copper
Other metals with proper surface preparation
Our barriers provide excellent corrosion resistance and prevent oxidation while reducing heat conduction.
Wood & Wood Composites
Plywood, pine lumber, cedar, redwood
OSB board
Particle board
Cement board siding
ThermaCote resists moisture absorption to prevent warping while limiting heat/cold transfer through walls and ceilings. Our advanced formula penetrates porous material for superior bonding.
Masonry Materials
Concrete foundations, bricks, cinder blocks
Stone surfaces like granite, marble, sandstone
Our formulation seals porous surfaces and limits temperature variations that can cause cracking and structural issues.
Roofing Materials
Asphalt, wood, metal, tile shingles
Single ply TPO or PVC membranes
Foam, coated metal, gravel roofs
Roof coatings prevent heat conduction through the roof deck for improved insulation performance while also allowing condensation to properly flow outward instead of dripping internally.
Other Compatible Materials
Glass
Plastics like PVC, ABS
Canvas
Hardy plank siding
Essentially, our coatings can adhere to any clean, dry substrate regardless of porosity or surface texture. Our on-staff project engineers can advise on ideal preparation techniques for your specific application.
Core Benefits of ThermaCote® Solutions
ThermaCote’s® 30-year track record of proven field results on thousands of installations makes them the trusted name in thermal barrier technology. Core benefits include:
Energy Savings
ThermaCote® coatings drive down electricity/gas usage helping achieve net-zero building goals through maximized insulation performance. Our energy audit team can estimate potential cost reductions.
Moisture & Temperature Control
Balanced surface temperatures prevent condensation dripping while impermeable barriers protect against leaks, wind, rain/snow loads.
Corrosion & Fire Protection
Several ThermaCote® products provide specialized resistance against rust, extreme heat/flames and more.
Ultimately, ThermaCote® leverages cutting-edge science to create protective coatings that stand the test of time across virtually any application.
Get a Free Consultation on Your Thermal Coating Project
Wondering if ThermaCote® is right for your project? Contact us at (888) 389-0628 to review your needs with our thermal engineering team. We provide free consultations, recommendations, and more.
So, Which Building Materials Should You Use Thermal Barriers On?
While the main deciding factor is the specific thermal goals for your structure, virtually any material used in construction from wood framing to steel I-beams can benefit from supplemental insulation coatings like those ThermaCote® provides.
If your project involves any combination of common metals, roofing products, wood or masonry structures, adding a protective thermal barrier is advisable to limit seasonal temperature variations that reduce operational efficiency and accelerate wear-and-tear over the years.
The versatility and custom-engineered performance offered by ThermaCote® makes our coating an ideal value-add to integrate into any new build, restoration or weatherization project.
FAQs About ThermaCote® Thermal Barrier Coatings
What level of surface prep is needed?
Thorough cleaning to remove loose paint/debris combined with light abrasion (sanding, pressure wash) ensures proper adhesion. Severely corroded metals may require extra work.
How long do the coatings last?
With adequate surface prep and application per manufacturer guidelines, ThermaCote® coatings deliver 20+ years of reliable thermal protection with one of the longest warranties available.
Can coatings be applied over previously painted areas?
Yes, assuming prior finishes are well-bonded without major flaking/peeling. Adhesion testing in small sections is recommended along with abrading glossy surfaces.
Repairing your roof is a considerable job, and you need to have industry experience and the right materials to do the job correctly.According to Forbes, the average cost of a replacement can be more than $11,500 dollars, with some ranging even up to 80K or higher. Knowing this information, homeowners and businesses should do everything possible to extend the lifespan of their current roof. Here are some critical factors to consider for roof repair. Everything from cost to using the right materials likeroofing tape is imperative.
When To Repair A Roof
You should repair your roof when it’s compromising the integrity of your home or building. Signs that indicate the need for repairs include leaks, missing or damaged shingles, sagging areas, and signs of water damage on the ceiling. It’s important not to ignore these issues as they can lead to more extensive damage if left untreated. Then, you would have a higher chance of needing a complete replacement.
Cost
There are several factors that affect the cost of repairing a roof. The size and slope of the roof, as well as the type of materials used, play a significant role in determining the overall expense. Minor expenses like a cracked shingle can range from a few hundred dollars, but more significant repairs such as fixing a sagging area or replacing many damaged shingles can cost several thousand dollars. One of the common problems homeowners need to deal with is a leak, which can cause further damage to the interior if left alone.
Quality Materials
Using the right materials is critical when it comes to repairing a roof. One common product more homeowners might not know about isroof repair tape. This isn’t ordinary tape you might think of like duct tape or masking tape. Roofrepair tape is specifically designed to seal and protect against leaks in the roof. It is made of a durable, weather-resistant material that can withstand harsh conditions such as rain, snow, and UV rays. Using roof repair tape made with high-quality materials ensures a strong bond that effectively seals any cracks or gaps in the shingles or flashing. Not only does roofing tapeprovide an efficient solution for leaks, but it also extends the lifespan of your roof by preventing further damage caused by water infiltration. By addressing leak issues promptly with this specialized tape, homeowners can avoid costly repairs down the line. Some added benefits ofroof tape are highlighted below.
Different uses are available, which include different roofing materials or other durable items like plastic, cement, or plywood
Easy application. You don’t have to be a professional roofer to use roof repair tape.
Flexibility. It can conform to different angles along gutters or piping.
Explore Our Advanced Products From ThermaCote, Inc
ThermaCote Inc. is a leader in providing protective coatings and technologically advanced weather barrier products for our customers. Our products arescientifically engineered to provide superior protection, durability, and safety for various surfaces. Feel free to browse our inventory to learn more about how we can protect your property.
Thermal bridging is an often overlooked factor in the construction of a building that can significantly impact airflow and energy efficiency. Thermal bridges occur in a structure’s building envelope when there are breaks in insulation or where two different materials meet, such as wood frames or a brick wall. Working with building envelope consultants can help identify these potential areas of thermal bridging and provide foolproof solutions.
Spots with thermal bridges allow heat to escape within the walls, resulting in humid indoor climates, uncomfortable temperatures, higher heating bills, and possible structural damage. Understanding the basics of thermal bridging is essential for ensuring safety and comfort in your residential space. Read on to learn more about this vital subject.
Why Does Thermal Bridging in Homes Matter?
Thermal bridging is a significant source of heat loss, which undermines the efforts of insulating structures to a higher level. Therefore, this contributes to the performance gap between the building’s expected and actual energy demand.
The inner surface area where bridges occur will become cooler than the rest of the area. It will allow condensation to form, which may damage the surface and lead to mold growth. Mold is dangerous and should be avoided, as it poses health risks.
Where Do Thermal Bridges Occur?
There are three general categories of thermal bridges. These are:
Repeating thermal bridges: These happen when there are regular elements in the building envelope, such as studs or wall ties.
Geometrical thermal bridges: These may appear two-dimensional or three-dimensional and highly depend on the structure’s shape. These usually occur on wall corners or at junctions, such as adjacent walls or wall and roof junctions.
Linear or non-repeating thermal bridges: These are most commonly caused by discontinuities in the building and may appear in the junctions between elements, such as windows and roof lights.
How to Break Thermal Bridges
Identifying the thermal bridges is essential to deal with the issues. Infrared thermal imaging is the standard method used to detect heat anomalies and determine the location of thermal bridges. Once identified, proper techniques can be applied, such as the following:
Continuous insulation
Thermal barrier coatings
Thermal break materials
Improved vinyl sidings
During construction, incorporating thermal barrier coatings in your structures will significantly reduce heat loss. It reduces condensation, has high solar reflectance, and extends the life of the substrate while offering protection against outside elements.
Thermal Barrier Coating as Protection for a Structure’s Building Envelope
Building envelope consultants highly recommend thermal barrier coatings to prevent thermal bridges in a building’s envelope. ThermaCote is a leading choice due to its high-performance properties and superb corrosion resistance for interior and exterior surfaces.
ThermaCote® benefits:
Efficient planning for your building envelope
Energy-savings
Environmentally friendly with low VOCs
Fights corrosion by sealing porous substrates
Effectively Fight Thermal Bridging with ThermaCote®
ThermaCote® is a certified thermal barrier coating that acts as a defense for your property’s building envelope. It reduces the risk of thermal bridging by keeping surfaces warm and dry. Save money and increase your structure’s life by incorporating ThermaCote® as your primary thermal barrier coating solution.
Contact us today and talk to one of our building envelope consultants. You may also browse our broad range of product selections that can prevent your properties from wearing down prematurely. Choose reliable solutions and break thermal bridging today!
What are the Advantages of Thermal Barrier Coatings?
Thermal barrier coatings (TBCs) are specialized coatings that provide thermal insulation to components in high temperature environments. In this article, we’ll explore what TBCs are and the key benefits they offer.
What Are Thermal Barrier Coatings?
A thermal barrier coating is a type of coating that provides thermal insulation to the surface it is applied to. The purpose of a TBC is to shield components from high temperatures and heat transfer. These coatings allow surfaces to withstand higher operating temperatures than they could without the coating.
TBCs like our ThermaCote coating are often used in high-temperature systems like gas turbine engines, rocket engines, power plants, buildings, and more. They are applied to component surfaces that reach extremely high temps, such as combustor cans, turbine blades, nozzles, and shrouds. The coating insulates these parts and prevents heat damage.
Key Benefits of Thermal Barrier Coatings
Temperature Reduction
Our ThermaCote coatings can reduce surface temperatures by over 150°F in many applications. For example, in gas turbine engines, turbine blade temperatures can be reduced from 1800°F down to 1650°F or lower. This significant drop in temperature protects components like turbine blades, nozzles, and combustors from heat damage and material failure. Lower temperatures also mean less thermal expansion, reducing stress on engine parts.
Increased Lifespan
The extreme temperature reduction provided by TBCs directly increases the lifespan of high temperature components. In turbine blade applications, ThermaCote TBCs have been proven to double or even triple blade lifespan compared to uncoated parts. By decreasing the temperature stress on these parts, fewer repairs are needed and maintenance costs are significantly reduced.
Improved Efficiency
Higher operating temperatures made possible by TBCs lead to improved thermal efficiency in engines. For example, in gas turbines ThermaCote allows turbine inlet temperatures over 150°F higher than uncoated parts. This means the exhaust has more heat energy, so the turbine produces more power. More efficiency means lower fuel costs and reduced CO2 emissions.
Versatility
Our ThermaCote coatings can be applied to a wide variety of materials used in high heat applications including metals like nickel, cobalt and steel alloys. We also coat ceramics such as silicon carbide and silicon nitride. This versatility makes our TBCs useful across many industries including power generation, automotive engines, chemical processing, and industrial manufacturing.
Lightweight
Our coating adds just a few microns thickness to components. This leads to minimal weight gain compared to alternatives like thick insulation blankets. Lightweight coatings are especially critical in aircraft engines where extra weight severely impacts fuel burn costs.
Easy Application
ThermaCote uses proven manufacturing processes like thermal spraying to easily apply our TBCs to new parts during fabrication or onto existing components as a retrofit. Minimal surface preparation is required before application. The thermal spray process allows our trained technicians to coat components rapidly while meeting precise thickness and uniformity standards.
The ThermaCote Advantage
When you choose ThermaCote for your thermal barrier coating needs, you get a custom solution backed by expert support and unmatched temperature reduction capabilities. Our TBCs provide longer part lifetimes, improved energy efficiency, and lighter weight compared to alternatives. Contact our engineering team today to learn more about how ThermaCote can help your application.
Thermal barrier coatings (TBCs) have become an increasingly popular technology in recent years. TBCs are advanced materials that provide thermal insulation for components operating at high temperatures, such as in jet engines, gas turbines, and automotive engines. While TBCs offer important performance benefits, some have raised concerns about their safety. In this blog, we’ll take an in-depth look at TBC safety.
How Do Thermal Barrier Coatings Work?
TBCs are made from ceramic materials that have low thermal conductivity. They are applied as a coating onto metal components like turbine blades. The coating provides an insulating barrier that reduces heat transfer to the underlying metal. This allows the component to operate at higher temperatures without failing from thermal stress or heat damage. The most common TBC ceramic materials are yttria-stabilized zirconia and hafnia-yttria mixtures.
TBC Safety Concerns
Most safety concerns related to TBCs fall into two categories:
Exposure risks during application and use
Environmental impacts from ingredient materials
Let’s explore each of these areas in more detail.
Exposure Risks
TBCs are applied using specialized thermal spray techniques. The coating process can generate ceramic particles and vapors that could potentially be hazardous if inhaled. However, there are strict protocols in place to protect workers. TBC application is always performed in controlled environments with proper ventilation, protective gear, and monitoring.
Once applied, TBC exposures are minimal. The coatings are very stable and do not degrade or give off emissions under normal operating conditions. The underlying metals and alloys have higher health risks than the inert ceramic coating. Any exposures resulting from component wear or damage are incidental. Proper handling procedures prevent risks.
Overall, health agencies have not identified any major exposure hazards from industrial or commercial use of TBCs when proper procedures are followed. Consumer automotive applications also do not raise significant concerns.
Environmental Impacts
Ceramic TBC ingredients like zirconia, hafnia, and yttria have low toxicity. They are not considered hazardous waste. Some TBCs do contain small amounts of rare earth metals to enhance properties. Mining and refining these materials does have environmental impacts.
However, many TBC manufacturers have made great strides in developing coatings that eliminate or minimize rare earth content. Improved recycling programs are also helping reduce new rare earth mining needs. With proper precautions and responsibly-sourced ingredients, TBCs have a low overall ecological impact.
How Safe is ThermaCote?
When it comes to safety,ThermaCote sets the gold standard for thermal barrier coatings. To start, ThermaCote has obtained third-party certification verifying its ultra-low VOC levels. The product emits just 5.3 grams per liter of VOCs, meeting stringent standards for indoor air quality in California classrooms and offices. Compared to most paints and coatings, ThermaCote’s low VOC output is much friendlier for interior environments.
Additionally, ThermaCote contains no hazardous components in its formulation. Both the manufacturing process and application are free of any ingredients that could pose harm. ThermaCote is produced using a water-based acrylic formula to maximize environmental friendliness.
Furthermore, our team behind ThermaCote utilizes responsible sourcing and recycling to limit ecological impacts. All told, ThermaCote checks every box when it comes to safety for people and the planet. You can feel confident that ThermaCote’s thermal barrier coating technology protects critical components without compromising on health or sustainability factors. When performance, quality, and safety matter, ThermaCote rises above the rest.
Final Thoughts
Based on current evidence, thermal barrier coatings present minimal health or environmental hazards. Worker safety protocols and responsible manufacturing approaches help ensure TBC risks are well controlled. Continued testing and tracking will identify any potential emerging concerns early. But for now, TBCs remain one of the most safe and effective technologies for high temperature insulation across many critical industries.
If you’re looking for an energy-saving, corrosion-protective thermal barrier coating, be sure to visitthermacote.com to learn more about our innovative weather coating solutions. ThermaCote offers superior performance and safety when it comes to insulating your building envelopes and critical components.
Indoor air pollution levels can be up to five times higher than pollution levels outside. This is especially concerning considering that most people spend 90% of their time in indoor spaces. If indoor air quality (IAQ) is not addressed, it can lead to serious health issues, especially in schools.
According to the American Lung Association, good IAQ in classrooms boosts student performance in math and reading comprehension. It reduces symptoms of lung diseases such as asthma, which can cause increased absences from school. Following indoor air quality standards also reduces radon exposure, a major cause of lung cancer.
Improving ventilation and air filtration systems has positive impacts on IAQ. Applying a ceramic insulation barrier like ThermaCote® seals and insulates classrooms from outside pollutants.
IAQ and ThermaCote®
Most air pollutants are microscopic particles and gasses that include chemicals, allergens, mold, and exhaust fumes. Problems with air quality cause respiratory issues in children and staff with asthma, allergies, and suppressed immune systems.
Pollutant levels can be five times higher inside schools than outside due to insufficient air circulation, uncontrolled temperatures, and improper humidity levels. This is why it’s so important to assess, monitor, and protect the indoor air quality standards for schools.
Indoor air quality management in schools means:
Preventing airborne contaminants from entering the buildings
Controlling circulation, filtration, and flow of outdoor air
Maintaining a balanced indoor temperature and humidity level
IAQ in Schools
Healthy indoor air quality in schools promotes learning and reduces the cumulative effects of air pollution. Several sources of indoor pollution include:
Indoor and outdoor pollutants like mold, chemicals, fumes, pesticides, and emissions
Inadequate air filtration
Poor air circulation
Improper pressurization and ventilation
Inconsistent temperature
Low or high humidity level
Air quality monitors help detect many of these air quality problems in schools. An effective air quality monitoring device should measure temperature, humidity, airflow volume, air movement, and carbon dioxide levels.
ThermaCote®’s Impact on IAQ
ThermaCote® provides a high-performance ceramic barrier coating for indoor and outdoor use. It seals structures and protects them from corrosion and heat. This easy-to-apply spray coating enhances new or existing insulation in HVAC ductwork, walls, and roofing. It is compatible with all types of substrates, such as slate, metal, brick, cement, concrete, wood, and sheetrock.
ThermaCote® is a sustainable, environmentally friendly coating with ultra-low volatile organic compounds (VOCs) in its water-based acrylic formula. View the ThermaCote® Material Safety Data Sheet (MSDS).
ThermaCote® and IAQ
ThermaCote® is a qualified spray-applied ceramic weather barrier coating. It’s Certified Green by California’s standard (DHS 01350) for indoor air quality use in classrooms and offices. It is also a Cool Roof Rating Council (CRRC) rated product.
With ultra-low 5.3 G/L VOCs, ThermaCote® promotes healthy indoor air in classrooms and office buildings. It’s composed of 80% solids, which prevents shrinkage, evaporation, expansion, and contraction for more consistency when going from wet to dry.
Roof Repair Tape
ThermaCote® roof repair tape is a heavy, permanent sealing tape that repairs any leaks and seams around antennas, curbs, chimneys, vents, HVAC systems, and other roof-installed components. This reinforcing tape is VOC-free and prevents airflow from outdoors to indoors, limiting pollutants in the classroom.
IAQ Management Overview and Benefits
Proper IAQ management protects occupants from these common sources of indoor air contaminants:
Older buildings: asbestos; lead in paint, solders, soil, and water
Insects and animals: waste products, bacteria, infestations
Ozone and odors
Radon produced from uranium decay in soil
Long- and short-term health consequences for students and faculty due to poor IAQ include:
Allergic reactions
Coughing
Eye irritation
Headache
In rare instances, Legionnaire’s disease and carbon monoxide poisoning
ThermaCote® Meets Indoor Air Quality Standards for Schools
As a high-performance weather barrier, ThermaCote® is certified as an approved material to prevent outdoor pollutants from seeping into your school or office building. It’s an important line of defense against respiratory and other health issues caused by poor indoor air quality. Students, teachers, and staff can enjoy better quality air in an environment more conducive to learning and working. ThermaCote has the CHPS (Collaborative for High Performance Schools) approval for use in schools.
Thermal barrier coatings (TBCs) are advanced materials applied to surfaces that are exposed to high temperatures. They are designed to provide insulation and protect the underlying substrate from the extreme heat. TBCs typically consist of a ceramic layer, such as zirconia, which has low thermal conductivity. This layer acts as a barrier, reducing the transfer of heat to and from the substrate.
TBCs are commonly used in aerospace applications, such as turbine blades and engine components, as well as in industrial gas turbines and automotive engines, where they help improve efficiency and extend the lifespan of the components.
Another common application of TBCs (Thermal Barrier Coatings) is for sealing building envelopes. Building envelopes refer to the outer layer of a building that separates the interior from the exterior environment. TBCs can be applied to the building envelope to provide insulation and improve energy efficiency by reducing heat transfer. By effectively sealing the building envelope, TBCs help to maintain a comfortable indoor temperature, reduce energy consumption, and enhance the overall sustainability of the building.
ThermaCote produces a ceramic-based TBC designed for building envelopes. It greatly reduces energy transfer, making the heating and cooling of residential and commercial building more efficient. Read on to learn about ThermaCote, other ceramic-based, and metallic-based TBCs and their applications.
Types of Ceramic-based TBCs
1. ThermaCote
ThermaCote is a ceramic-based thermal barrier coating that is applied to the surface of any building or application. This type of TBC is made up of hollow, microsized ceramic particles that are suspended in a binder. ThermaCote reflects heat away from the substrate material and can be used on steel, cast iron, aluminum, stainless steel and other materials in residential and commercial applications. It is available in several different color and is a single-stage thermal coating that you can spray onto your application.
2. Yttria-Stabilized Zirconia (YSZ)
YSZ is one of the most commonly used types of ceramic-based Thermal Barrier Coatings (TBCs). It is composed of zirconia (ZrO2) with a small amount of yttria (Y2O3) added to stabilize the crystal structure. YSZ TBCs offer excellent thermal insulation properties, high melting point, and good resistance to thermal cycling.
3. Gadolinium Zirconate (GZO)
GZO is another popular ceramic-based TBC that is known for its high thermal stability and low thermal conductivity. It is composed of zirconia doped with gadolinium oxide (Gd2O3). GZO TBCs provide good thermal barrier performance and are often used in high-temperature applications.
4. Lanthanum Zirconate (LZO)
LZO-based TBCs are known for their excellent thermal stability and low thermal conductivity. These coatings are composed of zirconia doped with lanthanum oxide (La2O3). LZO TBCs offer improved resistance to thermal cycling and are commonly used in gas turbine engines.
5. Yttria-Calcia-Zirconia (YCZ)
YCZ TBCs are a combination of zirconia doped with yttria and calcia (CaO). These coatings offer enhanced thermal stability and reduced thermal conductivity compared to YSZ TBCs. YCZ TBCs are often used in high-temperature applications where superior insulation properties are required.
6. Magnesium Zirconate (MZO)
MZO-based TBCs are composed of zirconia doped with magnesium oxide (MgO). These coatings offer good thermal stability and low thermal conductivity. MZO TBCs are commonly used in aerospace and gas turbine applications.
7. Hafnium Oxide (HfO2)
Hafnium oxide-based TBCs are known for their high melting point and excellent thermal stability. These coatings provide good insulation properties and are often used in high-temperature environments.
8. Aluminum Oxide (Al2O3)
Aluminum oxide-based TBCs, also known as alumina, offer good thermal stability and resistance to thermal cycling. These coatings are commonly used in a variety of applications, including aerospace, automotive, and power generation.
Types of Metallic-based TBCs
1. Platinum
Platinum-based thermal barrier coatings (TBCs) are known for their high-temperature stability and excellent thermal conductivity. These coatings are often used in gas turbine engines and other high-temperature applications where heat management is critical. Platinum-based TBCs provide superior protection against thermal stresses and oxidation, making them a popular choice in the aerospace and power generation industries.
2. Nickel
Nickel-based TBCs are widely used in various industrial applications due to their excellent thermal insulation properties and resistance to high temperatures. These coatings are commonly applied to turbine blades, combustion chambers, and other components in gas turbines. Nickel-based TBCs offer good thermal conductivity and low thermal expansion, making them ideal for protecting critical engine parts from heat damage.
3. Cobalt
Cobalt-based TBCs are known for their exceptional high-temperature performance and resistance to thermal cycling. These coatings are often used in applications that require superior thermal protection, such as in aircraft engines and industrial gas turbines. Cobalt-based TBCs provide excellent adhesion to the substrate and can withstand extreme temperature fluctuations, ensuring long-lasting protection for critical components.
4. MCrAlY-based TBCs
MCrAlY-based TBCs, where M represents a combination of metals like iron, cobalt, and nickel, are widely used in the aerospace industry. These coatings offer excellent resistance to high-temperature oxidation and corrosion, making them suitable for protecting turbine blades, combustors, and other components in aircraft engines. MCrAlY-based TBCs provide a strong bond with the substrate and help extend the lifespan of critical engine parts.
5. Aluminum-based TBCs
Aluminum-based TBCs are widely used in applications that require effective thermal insulation and protection against oxidation. These coatings are commonly used in gas turbines, industrial furnaces, and automotive engines. Aluminum-based TBCs provide excellent adhesion to the substrate and offer good thermal barrier properties, making them a cost-effective choice for heat management in various industries.
6. Iron-based TBCs
Iron-based TBCs are gaining popularity due to their high-temperature stability and resistance to thermal cycling. These coatings are often used in applications that require superior thermal protection, such as in gas turbines and power plants. Iron-based TBCs offer good thermal conductivity and low thermal expansion, ensuring reliable performance under extreme heat conditions.
Final Thoughts
Thermal barrier coatings (TBCs) are essential in various industries for their ability to protect materials from high temperatures and thermal stresses. There are different types of TBCs, including ceramic, metal, and polymer-based coatings, each with its own significance.
Ceramic-based TBCs, such as ThermaCote, offer excellent thermal insulation properties and can withstand extreme temperatures. Thermacote is the top choice for corrosion protection in commercial, residential, exterior, and interior applications. It is easy to apply and seals the envelope of any structure and protects from heat and corrosion. Looking for a TBC for your building?Contact us today to learn more.
Are you tired of high energy bills and uncomfortable temperatures in your home or business? Thermal Barrier Coatings could be the solution you’ve been looking for.
Thermal Barrier Coatings are a revolutionary technology that can significantly improve energy efficiency and comfort in buildings. With rising energy costs and increasing concerns about the environment, finding effective ways to reduce energy consumption has become a top priority for many homeowners and businesses.
One of the most effective ways to achieve energy efficiency is through the use of Thermal Barrier Coatings, such as ThermaCote. These coatings are designed to provide a protective barrier against heat transfer, keeping the interior of your building cooler in the summer and warmer in the winter. In this article, we will explore the various applications of Thermal Barrier Coatings and how they can benefit you.
ThermaCote and its Benefits
ThermaCote is a revolutionary thermal barrier coating designed to provide superior energy efficiency and comfort in buildings. It is composed of a highly reflective material that reflects over 95% of the sun’s rays, reducing cooling costs in the summer and heating costs in the winter. Additionally, it can reduce air infiltration which can help reduce air conditioning needs. ThermaCote also provides great insulation, helping to keep your home or business comfortable year-round.
It is a sprayable coating that adheres to any surface and is designed to last for years without requiring maintenance or repair. ThermaCote also provides superior protection against UV rays, preventing fading and discoloration of paint and other surfaces.
ThermaCote is easy to apply and can be used in a variety of applications. It can be applied to walls, roofs, windows, ducts, and other areas in need of energy efficiency. The coating has also been tested for compatibility with a variety of materials including wood, metal, stucco, and drywall.
ThermaCote Thermal Barrier Coating Applications
Residential Buildings
ThermaCote thermal barrier coating can be applied to the interior or exterior walls of residential buildings to improve energy efficiency. By reducing heat transfer through the walls, homeowners can enjoy lower energy bills and a more comfortable living environment.
Commercial Buildings
Commercial buildings, such as offices, retail stores, and warehouses, can benefit from ThermaCote coating as well. By reducing heat transfer through the building envelope, businesses can save on heating and cooling costs and create a more comfortable working environment for employees and customers.
Industrial Facilities
Industrial facilities, such as manufacturing plants and warehouses, often generate a significant amount of heat. ThermaCote coating can be applied to the walls and roofs of these facilities to reduce heat transfer and improve energy efficiency. This can result in cost savings and a more comfortable working environment for employees.
Agricultural Structures
Agricultural structures, such as barns and greenhouses, can also benefit from ThermaCote thermal barrier coating. By reducing heat transfer through the walls and roofs, farmers can create a more stable and controlled environment for their crops and livestock.
Cold Storage Facilities
Cold storage facilities, such as warehouses and refrigerated trucks, require insulation to maintain a consistent temperature. ThermaCote coating can be applied to the walls and ceilings of these facilities to reduce heat transfer and improve energy efficiency, resulting in cost savings for the business.
HVAC Ductwork
ThermaCote coating can also be applied to HVAC ductwork to improve energy efficiency. By reducing heat transfer through the ducts, less energy is required to heat or cool the air, resulting in lower energy bills and a more efficient HVAC system.
Roof Coating
ThermaCote coating can be applied to roofs to reduce heat transfer and improve energy efficiency. By reflecting sunlight and reducing heat absorption, buildings can stay cooler in the summer, resulting in lower cooling costs. Additionally, the coating can help extend the lifespan of the roof by protecting it from UV rays and other environmental factors.
Frequently Asked Questions (FAQs) about ThermaCote
What is ThermaCote?
ThermaCote is a high-performance ceramic coating that is designed to provide insulation and energy-saving benefits to various surfaces. It can be applied to roofs, walls, pipes, and other structures to reduce heat transfer and improve energy efficiency.
How does ThermaCote work?
ThermaCote works by reflecting and dissipating heat, which helps to keep the treated surface cooler. It contains ceramic microspheres that act as tiny insulators, creating a barrier against heat transfer. This helps to reduce the need for air conditioning and can lead to significant energy savings.
Is ThermaCote environmentally friendly?
Yes, ThermaCote is considered to be an environmentally friendly product. It is non-toxic, contains no volatile organic compounds (VOCs), and is water-based. It is Certified Green to California’s standard (DHS 01350). Additionally, it can help to reduce energy consumption, which in turn reduces greenhouse gas emissions.
Can ThermaCote be applied to any surface?
ThermaCote can be applied to a wide range of surfaces, including metal, concrete, wood, and more. It is versatile and can be used in various applications, such as residential, commercial, and industrial buildings.
Can ThermaCote be applied to existing structures?
Yes, ThermaCote can be applied to existing structures. It can be used as a retrofit solution to improve the energy efficiency of older buildings. However, it is important to assess the condition of the surface before application to ensure proper adhesion and performance.
Can ThermaCote help reduce energy costs?
Yes, ThermaCote can help reduce energy costs. By providing insulation and reducing heat transfer, it can help to keep the interior of a building cooler, reducing the need for air conditioning and lowering energy consumption. This can result in significant energy savings and reduced utility bills.
Final Thoughts
Thermacote is a versatile and effective thermal insulation coating that can be applied to a variety of surfaces. It provides excellent insulation properties, helping to reduce energy consumption and lower heating and cooling costs. Whether it’s applied to roofs, walls, pipes, or equipment, Thermacote offers superior thermal protection and helps to create a more comfortable and energy-efficient environment.
To learn more about how Thermacote can benefit your specific insulation needs, contact us today for a personalized consultation. Take the first step towards improving energy efficiency and cost savings with Thermacote.
ThermaCote, Inc. manufactures the high-performance, energy-efficient ceramic-insulating coating known as ThermaCote®. It is an optimal product for increasing the efficiency of systems and equipment in manufacturing and industrial operations. ThermaCote® was designed with advanced technology to create a thermally effective, breathable ceramic weather barrier coating. ThermaCote® provides personnel and corrosion protection while safeguarding against heat transfer, air, and water movement, and enhances the performance of insulation systems. ThermaCote® has superior adhesion, and users can protect both hot and cold substrates with a simple application that looks like flat latex paint when dry. ThermaCote® has a UL Classification with a zero flame spread and low smoke development as well as a CLASS A Fire-Retardant for all of North America including Canada. ThermaCote® has ultra-low VOC content of 5.3 gpl and is tested annually for indoor air quality (IAQ) and is also an approved product in the Collaborative for High Performing Schools (CHPS) program.
ThermaCote® in the Industrial / Manufacturing Field
Industrial piping, valves, vessels, and tanks are excellent areas to showcase the ThermaCote® performance as an insulator, and the ease of application produces advantages over other commonly used materials in industrial settings. ThermaCote® is a highly effective isolation barrier coating that helps to safeguard against heat transfer from radiant, conductive, and convective thermal transfer mechanisms. The unique formulation of ThermaCote® also includes corrosion inhibitors which help systems combat CUI and other common corrosion concerns in industrial and manufacturing settings.
Manufacturing and industrial operations commonly employ digesters, tunnel ovens, boilers, and hot air ducting to name a few items of hot equipment in use. These pieces of equipment and systems benefit from the application of ThermaCote® by increasing personnel and corrosion protection, as well as fulfilling all of the insulation needs on most equipment. Flash freezers are a common equipment item found in food manufacturing operations, where proper applications of ThermaCote® increase energy and operational efficiency while decreasing maintenance concerns and expenses. These benefits combine to produce higher rates of ROI which are more easily sustained.
Substrates of aluminum, steel and structural steel, stainless steel, wood, sheetrock, concrete, asphalt, CMU block, brick and masonry, glass, and plastic are all substrates to which ThermaCote® has excellent adhesion, only requiring the substrate to be clean and dry prior to application.
ThermaCote® is a durable, long-lasting spray-applied product that is self-priming on most substrates that are corrosion free prior to application. ThermaCote® is the original primer and top-coat from a single application from a lone product. This saves time and materials by eliminating steps that may require the use of several different materials such as a primer, a conditioner, the ‘top-coat’, and a protective layer on top of it. Helping heat evenly distribute across a substrate prevents the heat from becoming concentrated and superheating the substrate. This attribute also helps to mitigate thermal shock from heat or cold exposure.
Ceramic insulating coatings such as ThermaCote® provide reductions in energy use and energy consumption expenses. The ease of application to enhance existing insulation systems on HVAC ductwork, both interior and exterior rooftop systems, helps reduce maintenance calls, visits, and expenses. Entire facilities benefit from the application of ThermaCote® insulating paint to wall systems and entire facilities. ThermaCote, Inc. is a founding member of the CRRC ‘WALL PROGRAM’ and ThermaCote® is also an approved product listed on both the listing index for the CRRC ‘COOL ROOFS Program’ and the Walls Program. ThermaCote® has been a member with an approved product in the ‘Cool Roof Rating Council’ product listing program almost back to its inception.
Thermacote Applications
As a high-performance insulative coating or insulating paint, ThermaCote® has many areas of use for applications that produce measurable benefits within industrial and manufacturing settings and scenarios. It is proven to enhance and protect the equipment and facilities, as a reflective material with high emissivity, that helps to reduce heating and cooling costs overall when it is properly installed.
With the ability to protect employees who work around hot equipment and piping from contact burns, and the capability to reduce rates of heat transfer on hot and cold equipment, the manufacturing and industrial sectors gain a solid benefit from ThermaCote® when it is used for thermal protection. The applications of ThermaCote® are commonly used on steel beams, shipping containers, containers of various materials such as plastic for transporting goods, framing and studs both metal and wood, factory roofs and warehouses, silos, HVAC systems, chillers, vessels and tanks, valves, piping that carries steam and boilers.
ThermaCote® can provide sufficient insulation for tanks, vessels, and piping with continuous operation at temperatures as high as 178C / 352F as a standalone product; requiring no additional insulation systems to enhance its performance.
When applying ThermaCote®, use 10 mils -20 mils /0.25mm – 0.5mm per coat and allow each coat to dry before receiving additional coats. This process is called a ‘build’, as the required thickness is gradually obtained by adding additional coats to previously dried ones until the specified thickness or ‘build’ has been accomplished.
SUPPORT INDUSTRIAL / MANUFACTURING Operations WITH ThermaCote®
ThermaCote® is a versatile, innovative and affordable thermal barrier solution for addressing moisture, high and low temperatures, and corrosion concerns for industries worldwide. Our company also offers weather barrier coatings (WBCs), disinfectants, and cleaners as a part of our comprehensive product line that also includes our ‘ROOF REPAIR TAPE’ solutions. ThermaCote, Inc., is an ISO 9001:2015 registered firm, and our Team is dedicated to developing high-quality, planet-friendly solutions. We INNOVATE what others imitate!
For more information about ThermaCote® and our other products which enhance building’s performance, insulate and protect hot pipes and valves, and protect the personnel who work around them in industrial and manufacturing facilities, please visit our site www.thermacote.com and learn how ThermaCote® can benefit your business’s bottom line.
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