Thermal barrier coatings have the ability to protect and dramatically extend the lifespan of several materials. However, these coatings are only able to supply these benefits if the application process unfolds correctly. As you might expect, there are a few conditions that must be in place for this application to be successful.
This article aims to highlight some of the most common conditions required for proper thermal barrier coating applications and discuss some of the general benefits and uses of this incredible technology.
Best Method for Applying a Thermal Barrier Coating
There are multiple ways to apply a thermal barrier coating. However, we strongly recommend one if you are interested in achieving the best application results. The ideal way to apply a thermal barrier coating is by spraying it onto the surfaces it will protect.
Using a sprayer helps ensure the application of the thermal barrier coating is as even as possible. This ensures that the coating is cohesive across the entire material’s surface and that it performs properly for as long as possible.
Temperature Requirements for Thermal Barrier Coating Applications
The air temperature plays a role in the application of a thermal barrier coating. Extreme temperatures can alter the overall thickness and texture of the coating, negatively affecting its ability to dry and provide its many benefits.
In an ideal situation, you should aim to maintain an air temperature of 55 degrees Fahrenheit or more during the application process. This recommended temperature range ensures the product will dry and cure properly.
Lower Humidity is Better for Thermal Barrier Coating Applications
Humidity can also play a role in the application process for thermal barrier coatings. While there is no set range for humidity during application, high volumes of moisture can be an issue. For example, when humidity gets too high, it becomes difficult for the thermal barrier coating to adhere to the surface it is intended to protect.
Indoor vs. Outdoor Thermal Barrier Coating Applications
Since the location in which the application takes place is so essential, many people wonder if thermal barrier coatings are useful in both indoor and outdoor settings. Fortunately, the answer is that you can use these coatings in both locations.
In fact, the best thermal barrier coatings have a minimal capacity to lower the air quality in an indoor space. In many cases, these thermal barrier coatings are less harmful to air quality than common paint options.
Is it Necessary to Re-Apply a Thermal Barrier Coating?
Getting the application process right one time requires specific conditions to be in place. However, you may wonder if re-applications are necessary as well. The answer to that depends entirely on where you made the initial application.
When you apply a thermal barrier coating indoors, you can expect it o last for a lifetime without any need for re-applications. Conversely, outdoor thermal barrier coatings will deteriorate and require a re-application about once ever 10 to 15 years.
Advantages of Thermal Barrier Coatings
Learning the conditions required to apply a thermal barrier coating is helpful. However, you should also be aware of some of the specific benefits these coatings can provide. Below are some of the advantages that come with the application of a thermal barrier coating:
- Reduced thermal energy exchange: By reducing the exchange of thermal energy, thermal barrier coatings dramatically increase the insulation properties of many different materials.
- Corrosion prevention: Thermal barrier coatings protect materials from corrosion. Reduced corrosion preserves the strength of these materials and increases their longevity.
- Less expansion and contraction: Many materials expand and contract in response to temperature changes. This change in size can lead to complications. Fortunately, thermal barrier coatings reduce the degree to which expansion and contraction can occur.
- Condensation control: Condensation can be an issue for many industries and is especially common in areas with high levels of air moisture. Even when this moisture is present, thermal barrier coatings can make it incredibly difficult for condensation to form.
- Better overall performance: The protection that a thermal barrier coating provides leads to improved performance for HVAC units and similar systems.
Applications for Thermal Barrier Coatings
The many benefits that thermal barrier coatings provide make them useful in many different settings. Below is a quick list that will give you an idea of how broad the uses of these coatings are:
- Residential and commercial buildings
- Manufacturing
- Transportation
- Greenhouses
- Cold storage
- Ductwork
- Marine applications
- Aerospace engineering
Where Can You Find the Ideal Thermal Barrier Coating
Not all thermal barrier coatings are as effective as others. Instead, certain products are more capable of protecting your materials and ensuring they last for as long as possible. If you are considering a thermal barrier coating, ThermaCote is the best source you can use.
At ThermaCote, we provide high-performance thermal barrier coatings that provide better protection than any other coating you can find. We are also capable of sharing additional information about the application process and how our coatings can benefit many different industries. Reach out today to learn more.